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TCH-50-arc punching machines: a revolution in efficiency and precision in metalworking

* Source: * Author: admin * Time of publication: 2024-12-07 15:05:03 * Browse: 22
In sheet metal processing, chassis cabinets, construction machinery and other industries, efficient and accurate completion of complex hole patterns and arc cutting is the core requirement. In the traditional process, punching and punching arc often require multiple equipment and multiple clamping, which is time-consuming and difficult to guarantee the accuracy. The emergence of TCH-50 punching and arc punching machine is becoming a tool for improving the productivity of the workshop with its strong integration ability and excellent performance!

One machine dual energy, subverting the traditional processing mode

the core charm of the TCH-50 is that it perfectly integrates the two functions of punching and punching:

  1. tough punching: Equipped with high-performance punching system (typical punching pressure such as 50 tons), it can easily punch various round holes, square holes, waist-shaped holes and special-shaped holes at high speed on steel plate, stainless steel plate, aluminum plate and other materials. Mold change quickly, to meet the diverse needs.

  2. Precision punching arc: unique rotary punching technology is the key! Through the cooperative work of high-precision rotating die and numerical control system, it can continuously cut out smooth, burr-free arc and curve contours like "scissors. Whether it is ventilation louvers, decorative flower holes, or complex flange outer edge, can be done in one go.

Farewell tedious, efficiency doubled! Imagine that a power distribution cabinet door panel that requires a round hole array and curved edges can complete the processing of all holes and arcs with only one clamping and positioning on the TCH-50, eliminating the trouble of moving back and forth between the punch press and the plasma/laser cutting machine, and the efficiency is significantly improved!

TCH-50 Hardcore Advantage

  • precision excellence: the use of high-rigidity body structure and high-precision ball screw/linear guide, with advanced numerical control system (such as FANUC/Siemens), to ensure that the punching position accuracy and arc profile accuracy of ± 0.1mm or even higher, to meet stringent industrial standards.

  • Cost savings:

    • provincial equipment: one machine replaces multiple (punch plasma/laser arc cutting equipment) to reduce equipment investment and maintenance costs.

    • Mold-saving: Compared with the die-punching arc that requires expensive special molds, the TCH-50 rotary punching technology is less dependent on the mold, especially in small batch, diversified arc processing, the cost advantage is huge.

    • Material saving/back road: The edge of the punching process is smooth and of good quality, usually without secondary deburring treatment, which directly saves working hours and costs.

  • High degree of automation: support automatic programming (compatible with mainstream CAD/CAM software), automatic mold change (optional), automatic lubrication, etc., greatly reduce the labor intensity of operators, reduce human error.

  • Strong flexibility: fast response to complex graphics, small batch, customized orders, especially suitable for multi-species, fast-paced production environment.

  • Energy saving and environmental protection: Compared with plasma/laser cutting, there is no smoke, strong light, noise pollution problems (the main noise source is stamping moment), and the working environment is more friendly.

Typical application areas

TCH-50 in many industries show their talents:

  • sheet metal processing factory: chassis cabinet, power distribution cabinet, control cabinet, elevator car and other types of sheet metal parts of the hole and arc processing.

  • Construction machinery: structural parts, cover plates and heat dissipation holes on excavators, cranes and other equipment.

  • Building curtain wall and decoration: metal decorative panels, guardrails, ventilation grille modeling holes and lace.

  • Heating, ventilation and air conditioning (HVAC): opening and forming of ventilation ducts, tuyeres and mufflers.

  • Furniture appliances: metal furniture, kitchen equipment, electrical shell hole processing.

  • Auto parts: punching and contour processing of supports, plates, etc.

Reference of core parameters (the latest model of the manufacturer shall prevail)

  • maximum processing plate size: such as 2500mm x 1250mm

  • maximum processing plate thickness: punching: carbon steel up to 6-8mm; punching arc: usually slightly lower than the punching capacity, such as carbon steel 4-6mm (depending on the arc radius and material)

  • punching pressure: typical value such as 50 tons

  • spindle speed (arc): impact arc speed and finish

  • positioning accuracy/repeat positioning accuracy: such as ± 0.1mm / ± 0.05mm

  • control system: well-known brand CNC system (such as FANUC, Siemens)

  • mold station: support multi-station automatic/manual turret (for punching mold)

why choose TCH-50?

In the increasingly competitive manufacturing industry, improving efficiency, reducing costs and ensuring quality are the eternal themes. TCH-50 punching and arc punching machine is born to solve the problem of hole and arc in sheet metal processing. With the characteristics of multi-function, high precision, high efficiency and high cost performance, it has brought significant competitive advantages to the factory:

  • shorten lead times: Integrated processes reduce turnaround.

  • Reduce comprehensive costs: equipment, labor, mold, post-processing costs all-round savings.

  • Improve product quality: high-precision punching, smooth edge.

  • Enhanced production flexibility: rapid response to diversified orders.